Overtime payments to maintenance personnel are reduced as inspection/repair tasks are scheduled.
Waste and customer complaints due to delays or quality issues are reduced.
Since preventive maintenance focuses on extending the useful life of equipment and ensuring maximum performance, the company must invest less in machinery, being able to redirect capital to other important matters.
It is possible to calculate in advance how much the repair of the equipment will cost.
It is very flexible and can be adapted to the needs of large and small companies, as there are different types of preventive maintenance.
Disadvantages
To establish the periodicity of preventive maintenance, it is common to use vibration analyzers and other operating sensors/radars. These devices require a high initial investment and, in turn, must be maintained so that the data reading does not fail.
The company must hire or train personnel to read and interpret the data provided by the equipment. This requires advanced technical knowledge.
Requirements for effective PM Maintenance
Prepare an inventory of the company's assets, detailing technical aspects of the machinery and attaching the plans, manuals and characteristics of the equipment.
Based on the information provided by the manufacturer, the frequency of use of the equipment, the industry and activities involved in the production chain, a technical procedures plan must be designed that will include a list of periodic tasks to keep the assets in good condition.
The third step is to design a schedule to keep a precise control of the frequency of preventive maintenance. It is very important to record the exact dates.
Finally, repairs, part changes and the costs involved in each maintenance day must be recorded.
Steps to implement Preventive Maintenance
Set maintenance objectives and goals.
Having carried out the inventory of the iran telegram data company's mechanical assets.
Define the areas or departments that will be included in the preventive maintenance program .
Establish measurement tools, such as the sensors and radars mentioned above.
Collect and process data, which requires Maintenance Software.
The reason you'll need to invest in preventive maintenance tools is that the data obtained using special meters and equipment allows you to manage the periodicity of maintenance based on whether the faults are:
This information determines the type of maintenance activity and the minimum frequency with which each task should be performed. For example:
Activity Minimum frequency
Hardware review and cleaning.
Emergency equipment start-up test in case of power outages.
Which companies should apply Preventive Maintenance?
Given the investment that this type of maintenance entails, it is naturally more attractive for those companies in which a production stoppage or a technical failure could cause massive losses or legal problems.